Energy and force determination of surface tension corresponds to energy and force unit of measurement. The energy unit is J / m 2, power - N / m... Energy and power expressions are equivalent, and the numerical value is the same in both dimensions. So for water at 293 K:

One dimension is easily derived from another:

SI: J / m 2 \u003d N ∙ m / m 2 \u003d N / m;

The influence of various factors on the value

Surface tension

Influence of the chemical nature of matter

Surface tension is the work expended to break the intermolecular bonds. Therefore, the stronger the intermolecular bonds in a given body, the greater its surface tension at the interface with the gas phase. Consequently, the surface tension is lower for non-polar liquids with weak intermolecular bonds, and higher for polar liquids. Substances with intermolecular hydrogen bonds, such as water, have a high surface tension.

Table 9.1

Surface tension and specific surface energy of some substances at the interface with air

* - the values \u200b\u200bof specific surface energy are given

Influence of temperature

With an increase in temperature, the distance between molecules increases, with an increase in temperature, the surface tension of individual liquids decreases, that is, the following relation is fulfilled:

For many liquids, dependence σ \u003d f (T) is close to linear. Extrapolation of the linear relationship to the abscissa axis determines the critical temperature T C of this substance. At this temperature, the two-phase liquid-vapor system ceases to exist and becomes single-phase.

For many substances, the temperature coefficients of surface tension are approximately from –0.1 to –0.2 mJ / (m 2 K).

Influence of the nature of the adjacent phases

Surface tension ( σ 12) at the interface between two liquids 1 and 2 depends on their chemical nature (polarity). The greater the difference in polarity of liquids, the greater the surface tension at their interface (Rebinder's rule).

Quantitatively, the interfacial surface tension at the boundary of two mutually saturated liquids can be calculated using the approximate Antonov rule.

Antonov's Rule (1907):If the liquids are limitedly soluble in each other, then the surface tension at the boundary w 1 / w 2 is equal to the difference between the surface tensions of mutually saturated liquids at their boundary with air or with their own vapor:

Wetting

Wetting - interaction of a liquid with a solid or other liquid body in the presence of simultaneous contact of three immiscible phases, one of which is usually a gas (air).

When a small amount of liquid is applied to the surface of a solid or to the surface of another liquid with a high density, two cases are possible: in the first case, the liquid takes the form of a drop, in the other case it spreads. Let us consider the first process, when a drop does not spread over the surface of another body.

Three forces act per unit length of the perimeter:

1. The surface energy of a solid, tending to decrease, stretches the drop over the surface. This energy is equal to the surface tension of a solid at the boundary with air σ TG.

2. Surface energy at the solid-liquid interface σ TJ tends to compress the droplet, that is, the surface energy is reduced by reducing the surface area.

3. Surface energy at the interface between a liquid droplet and air σ LH directed tangentially to the spherical surface of the drop.

Angle θ , formed by tangents to the interfacial surfaces, bounding the wetted liquid, and having a vertex at the interface of the three phases, is called contact angle or contact angle.

The projection of the vector σ LH on the horizontal axis is the product of the σ LH · cos θ .

In equilibrium conditions:

σ TG \u003d σ TG + σ LG cos θ, (9.8)

. (9.9)

The resulting relation (9.9) is called young's equation .

Depending on the values \u200b\u200bof the equilibrium contact angle, there are three main types of wetting:

Analysis of Young's equation

1. If σ TG\u003e σ TG, then cos θ\u003e 0 and θ < 90° (contact angle) acute - wetting .

Example: water on the surface of a metal coated with an oxide film. The smaller the angle θ and more cos θ , the better the wetting.

3. If σ TG \u003d σ TGthen cos θ \u003d 0 and θ \u003d 90 ° is the boundary between wettability and non-wettability.

4. If then cos θ \u003d 1 and θ \u003d 0 ° - complete wetting (spreading) - the drop spreads into a thin film. Example: mercury on the surface of lead, free from oxide film.

Complete non-wetting, that is, such a position when θ = 180 °, is not observed, since when the condensed bodies come into contact, the surface energy always decreases.

The wettability of some solids with water is characterized by the following contact angles: quartz - 0 °, malachite - 17 °, graphite - 55 °, paraffin - 106 °. Teflon is the worst wetted with water, the contact angle is 120 °.

Different liquids wet the same surface unequally. According to approximate rule - the liquid that is closer in polarity to the wetted substance wets the surface better.

According to the type of selective wetting, all solids are divided into three groups:

· Hydrophilic (oleophobic ) materials - better wetted with water than non-polar hydrocarbons: quartz, silicates, carbonates, metal oxides and hydroxides, minerals (contact angle less than 90 ° from the water side).

· Hydrophobic (oleophilic) materials - better wetted with non-polar liquids than water: graphite, coal, sulfur, paraffin, Teflon.

Example 9.1. Determine the contact angle formed by a drop of water on a solid, if the surface tension at the interface between air and solid, water-solid and water-air are respectively equal: 0.057; 0.020; 0.074 J / m 2. Will water wet this surface?

Decision:

According to Jung's law:

cos θ< 0 and θ\u003e 90 ° - this surface is not wetted with water.

Flotation

Flotation is one of the most common methods of mineral processing. This method enriches about 90% of non-ferrous metal ores, coal, sulfur and other natural materials.

Flotation beneficiation (separation) is based on different water wettability of valuable minerals and waste rock. In the case of froth flotation, air is bubbled through an aqueous suspension of crushed ore (pulp), to the bubbles of which hydrophobic particles of a valuable mineral (pure metals or their sulfides) adhere, then float to the surface of the water, and with the formed foam are removed mechanically for further processing. Waste rock (quartz, aluminosilicates) is well wetted with water and settles in flotation machines.

Example 9.2. Quartz and sulfur powder was poured onto the surface of the water. What phenomenon can be expected if the contact angle for quartz is 0 °, and for sulfur 78 °.

Decision:

Since for quartz θ = 0 ° - complete wetting, then the quartz will be completely wetted with water and settle to the bottom of the container. The contact angle for sulfur is close to 90 °; therefore, the sulfur powder will form a suspension on the water surface.

Features of a curved interface

GOST 22362-77

Group W39

STATE STANDARD OF THE UNION OF SSR

REINFORCED CONCRETE STRUCTURES

Rebar tensile force measurement methods

Reinforced concrete structurs. Methode for
determination of reinforcement tencioning tendon

Date of introduction 1977-07-01

APPROVED by the Resolution of the State Committee of the Council of Ministers of the USSR for Construction Affairs of February 1, 1977 N 4

REPUBLICATION. January 1988

This standard applies to reinforced concrete prestressed structures manufactured with tension of reinforcement by mechanical, electrothermal, electrothermal and mechanical methods, and establishes the following methods for measuring the tensile force of reinforcement:

gravitational measurement method;

method of measurement according to dynamometer readings;

measurement method according to the readings of the manometer;

method of measurement by the value of reinforcement elongation;

measurement by the transverse guy method;

frequency measurement method.

1. General Provisions

1.1. The application of the method for measuring the tensile force of reinforcement is established in working drawings, standards or technical conditions for prestressed reinforced concrete structures.

1.2. Measurement of the tensile force of the reinforcement is carried out during its tension or after the completion of tension.

1.3. To measure the tensile force of the reinforcement, devices are used - PRDU, IPN-7, PIN, which have passed state tests and are recommended for mass production.

Diagrams and technical characteristics of the devices are given in Appendix 1. It is allowed to use other devices that meet the requirements of this standard.

1.4. The devices used to measure the tensile force of the reinforcement must be verified in accordance with GOST 8.002-86 and have calibration characteristics made in the form of tables or graphs.

1.5. Before use, the device must be checked for compliance with the instructions for its use. The order of measurements should be in accordance with the order provided by this instruction.

1.6. The results of measuring the tensile force of the reinforcement should be recorded in a journal, the form of which is given in Appendix 2.

2. Gravitational method of measuring the tensile force of reinforcement

2.1. The gravitational method is based on establishing the relationship between the tensile force of the reinforcement and the mass of the weights that tension it.

2.2. The gravitational method is used in cases where the tension is carried out by loads directly through a system of levers or pulleys.

2.3. To measure the tensile force of the reinforcement, the mass of the weights is measured, by which the tensile force of the reinforcement is determined, taking into account the system of transfer of force from the weights to the tensioned reinforcement, friction losses and other losses, if any. Losses in the system of transferring the tension force from weights to the reinforcement are taken into account by a dynamometer when calibrating the system.

2.4. The mass of loads must be measured with an error of up to 2.5%.

3. Measurement of the tensile force of the reinforcement according to the dynamometer readings

3.1. The method of measuring the tensile force of reinforcement according to the dynamometer readings is based on the relationship between the tensile force and the deformations of the dynamometer.

3.2. The dynamometer is included in the power circuit of the armature between the end stops or outside them so that the tensile force of the armature is perceived by the dynamometer.

3.3. The tensile force of the reinforcement is determined by the calibration characteristic of the dynamometer.

3.4. When the dynamometer is connected to a chain of several parallel reinforcement elements, the total tensile force is measured. The magnitude of the tensile force in each element can be determined by one of the methods specified in Sec. 5, 6 and 7 of this standard.

3.5. To measure the tensile force of the reinforcement, exemplary dynamometers according to GOST 9500-84 are used. It is allowed to use other dynamometers with an accuracy class of at least 2.5.

3.6. The readings obtained should be within 30 - 100% of the dynamometer scale.

4. Measurement of the tensile force of the reinforcement according to the readings of the manometer

4.1. The method of measuring the tension force according to the readings of the pressure gauge is based on the relationship between the pressure in the cylinder of the jack, measured by the pressure gauge, and the tension force of the reinforcement.

4.2. Measurement of the tensile force of the reinforcement according to the readings of the pressure gauge is used when tensioning it with hydraulic jacks. Determination of the metrological characteristics of hydraulic jacks is carried out in accordance with GOST 8.136-74.

4.3. Determination of the tension force of the reinforcement according to the readings of the manometer is carried out directly in the tension process and is completed when the force is transferred from the jack to the stops of the mold or stand.

4.4. With the group tension of the reinforcement, the total force is determined. The magnitude of the tensile force of each element is determined by one of the methods specified in section. 5, 6 and 7 of this standard.

4.5. To measure the tensile force of the reinforcement, use exemplary pressure gauges in accordance with GOST 8625-77 with hydraulic jacks.

4.6. The accuracy class of pressure gauges, determined according to GOST 8.401-80, must be at least 1.5.

4.7. When measuring the tensile force according to the readings of the manometer, the values \u200b\u200bof the obtained values \u200b\u200bshould be within 30-90% of the manometer scale.

4.8. When tensioning the armature with hydraulic jacks, the same pressure gauges are installed in the hydraulic system with which the calibration was carried out.

5. Measurement of the tensile force of the reinforcement by the value of its elongation

5.1. The method of measuring the tensile force by the magnitude of the elongation of the prestressing reinforcement is based on the dependence of the elongation of the reinforcement on the magnitude of the stresses, which, taking into account the cross-sectional area of \u200b\u200bthe reinforcement, determines the tensile force.

The relatively low accuracy of this method is due to the variability of the elastoplastic properties of reinforcing steel, as well as the deformability of shapes and stops.

5.3. To measure the tensile force by the magnitude of the elongation, it is necessary to determine the value of the true elongation of the reinforcing element during its tension and have a diagram "stress-elongation" of the reinforcement.

5.4. The calculation of the elongation of reinforcing steel in the absence of a stress-elongation diagram is allowed to be performed according to the formula given in Appendix 3.

5.5. With the electrothermal method of tensioning with heating outside the mold, the length of the reinforcing element is assigned in advance, taking into account the elastoplastic properties of steel, the length of the mold, stress losses due to deformation of the molds, displacement and collapse of the reinforcement stops and is systematically controlled. These losses are established at the start of production and are checked periodically.

5.6. The method of measuring the tensile force by elongation of the reinforcement is used in combination with the methods of measuring the tensile force according to the readings of a manometer or dynamometer. In this case, the moment of the beginning of the displacement of the arrow of the manometer or dynamometer is recorded and after that the elongation of the reinforcement is measured.

5.7. To measure the length of reinforcement, mold or stand and elongations during tension of reinforcement, apply:

metal measuring rulers in accordance with GOST 427-75;

metal measuring tape in accordance with GOST 7502-80;

calipers in accordance with GOST 166-80.

5.8. The tensile force of the reinforcement in terms of its elongation is determined as the product of its cross-sectional area by the amount of stress. In this case, the cross-sectional area of \u200b\u200bthe reinforcement taken from the batch is determined in accordance with clause 2.3 of GOST 12004-81.

5.9. The magnitude of the stresses is determined from the tensile diagram of the reinforcement taken from the same batch. The diagram is constructed in accordance with clause 8 of GOST 12004-81.

5.10. The amount of reinforcement elongation is measured with instruments installed directly on the reinforcement; dial indicators in accordance with GOST 577-68; lever strain gauges in accordance with GOST 18957-73 or the measuring instruments specified in clause 5.7 for the risks applied to the reinforcement.

5.11. With electrothermal tension of reinforcement with heating outside the mold, the magnitude of the elongations causing the stress of the reinforcement is determined as the difference between the total elongations and the collapse losses of the anchors and the deformation of the shape.

5.12. The total reinforcement elongation is determined as the difference between the distances between the stops of the force form or the stand and the length of the reinforcement blank between the anchors, measured at the same temperature.

5.13. The value of "collapse of anchors" is determined according to the test data of anchors in accordance with paragraph 3.9 of GOST 10922-75.

5.14. The deformations of the shape at the level of the stops are determined as the difference in the distances between them before and after tensioning the reinforcement with the tool specified in clause 5.7.

5.15. The measurement of the tensile force by the magnitude of the elongation can be performed during the tensioning process and after its completion.

6. Measurement of the tensile force of the reinforcement by the transverse guy method

6.1. The method is based on establishing the relationship between the force pulling the reinforcement by a given amount in the transverse direction and the tensile force of the reinforcement.

6.2. The transverse retract of the reinforcement can be carried out on the full length of the reinforcement stretched between the mold stops (brace based on the mold), and on the basis of the stops of the device itself (devices with their own base).

6.3. When pulling reinforcement on the base of the form, the device rests against the form, which is a link in the measurement chain. With a guy on the base of the device, the device contacts the reinforcement at three points, but is not in contact with the mold.

6.4. When measuring the tensile force of the reinforcement by the transverse guy method, the reinforcement should not have residual deformations.

6.5. When measuring the tensile force of the reinforcement by the guy method, mechanical devices of the PRDU type or electromechanical devices of the PIN type are used.

6.6. The devices used must have an accuracy class of at least 1.5; the scale division should not exceed 1% of the upper limit value of the controlled tension.

6.7. The error of the calibration characteristic should not exceed ± 4%.

An example of an estimate of the error in determining the calibration characteristic is given in reference annex 4.

6.8. The place of installation of electromechanical devices must be at least 5 m away from sources of electrical noise.

6.9. The ratio of the reinforcement deflection to its length should not exceed:

1: 150 - for wire, rod and rope fittings up to 12 mm in diameter;

1: 300 - for rod and rope fittings with a diameter of more than 12 mm.

6.10. When measuring the tensile force of the reinforcement, the device with its own base is installed on the reinforcement anywhere along its length. In this case, the joints of the reinforcement should not be within the base of the device.

6.11. When measuring the tensile force of reinforcement with devices without their own base (with a brace based on the form), the devices are installed in the middle of the span between the stops (drawing). The displacement of the installation site of the devices from the middle of the span should not exceed 2% of the armature length.

Instrument installation diagram for measuring the tensile force of reinforcement

The form; - PIN device; - IPN-7 device;
- fittings; - stops; - PRDU device

7. Frequency method for measuring the tensile force of reinforcement

7.1. The frequency method is based on the relationship between the stress in the reinforcement and the frequency of its natural transverse vibrations, which are established in the tensioned reinforcement after a certain time after it is removed from equilibrium by a blow or some other impulse.

7.2. To measure the tensile force of the reinforcement by the frequency method, use the IPN-7 device (without its own base).

7.3. The IPN-7 device measures the number of vibrations of the tensioned reinforcement for a certain time, by which the tensile force is determined taking into account the calibration characteristics for a given class, diameter and length of the reinforcement.

7.4. The devices used must ensure measurement of the natural vibration frequency of the reinforcement with an error not exceeding ± 1.5%.

7.5. The relative error in determining the tensile force of the reinforcement should not exceed ± 4%.

7.6. The place of installation of frequency devices should be at least 5 m from the source of electrical noise.

During vibration, the monitored reinforcement along its entire length should not come into contact with adjacent reinforcement elements, embedded parts and form.

8. Determination of the calibration characteristics of devices

Determination of the calibration characteristics of manometers is allowed to be carried out without fittings by comparing the readings of the manometer and an exemplary dynamometer installed in series with a hydraulic jack.

The number of loading stages should be at least 8, and the number of measurements at each stage should be at least 3.

8.3. At the maximum tensile force of the reinforcement, the reading of the exemplary dynamometer should be at least 50% of its scale.

8.4. Determination of the calibration characteristics of the devices used to measure the tensile force of the reinforcement by the transverse guy method and the frequency method.

8.4.1. Determination of the calibration characteristics of devices should be made for each class and dynamometer of the reinforcement, and for devices without their own base - for each class, diameter and length of the reinforcement.

8.4.2. The length of the reinforcement elements, in which the tensile force is measured by devices with their own base, must exceed the length of the base of the device at least 1.5 times.

8.4.3. When measuring the tensile force of reinforcement with devices without their own base:

the length of the reinforcement elements when calibrating should not differ from the length of the controlled elements by more than 2%;

the deviation of the location of the device or the device sensor from the middle of the armature length should not exceed 2% of the armature length for mechanical devices and 5% - for frequency-type devices.

8.5. An example of plotting the calibration characteristics of the PRDU device is given in reference Appendix 4.

9. Determination and assessment of the tensile force of the reinforcement

9.1. The tensile force of the reinforcement is determined as the arithmetic mean of the measurement results. In this case, the number of measurements must be at least 2.

9.2. Assessment of the tensile force of the reinforcement is made by comparing the values \u200b\u200bof the tensile forces of the reinforcement obtained during measurement with the tensile force specified in the standard or working drawings for reinforced concrete structures; the deviation of the measurement results should not exceed the permissible deviations.

The actual elongation should not differ from the calculated values \u200b\u200bby more than 20%.

An example of calculating the elongation of reinforcing steel is given in Appendix 3.

10. Safety requirements

10.1. Persons trained in safety rules, who have studied the device design and the technology for measuring the tensile force are allowed to measure the tensile force of the reinforcement.

10.2. Measures must be developed and strictly implemented to ensure compliance with safety requirements in case of valve breakage when measuring the tensile force.

10.3. Persons not involved in measuring the tensile force of the reinforcement should not be in the area of \u200b\u200bthe tensioned reinforcement.

10.4. For persons participating in the measurement of the tensile force of the reinforcement, reliable protection must be provided with shields, nets or specially equipped portable cabins, removable inventory clamps and canopies that protect against the release of grips and broken reinforcement rods.

Appendix 1 (reference). Schemes and technical characteristics of devices PRDU, IPN-7 and PIN

Attachment 1
Reference

PRDU device

The action of the PRDU device when measuring the tensile force of rod reinforcement and ropes is based on an elastic brace of the reinforcing element in the middle of the span between the stops, and when measuring the wire tension, on its brace at the base of the thrust frame of the device. The deformation of the device spring is measured with a dial indicator in accordance with GOST 577-68, which is the reading of the device.

A constant movement of the system of two successively connected links is created across the axis of the reinforcement: a tensioned reinforcing element and a device spring.

With an increase in the force of the tensioned reinforcement, the resistance to the transverse guy increases and its movement decreases, and therefore the deformation of the device spring increases, i.e. readings of the indicator of the device.

The calibration characteristic of the device depends on the diameter and length of the reinforcement when working on the basis of the mold and only on the diameter when working on the basis of the stop frame.

The PRDU device consists of a body, a hinge with a guide tube, a lead screw with a dial and a handle, a spring with a spherical nut, a tension hook, an indicator, a stop or a stop frame (Figure 1 of this appendix).

PRDU device diagram

Emphasis; - spring; - indicator; - body; - hinge;

Limb with handle; - own base; - hook

At the end of the preliminary brace, according to the risk, the position of the limb rigidly connected to the lead screw is marked on the body (the side surface of the limb is divided into 100 parts), and then the rotation of the lead screw is continued by several revolutions.

After completion of the selected number of revolutions, the indicator readings are recorded. The tensile force of the reinforcement is determined by the calibration characteristic of the device.

When measuring the tensile force of a reinforcing wire with a diameter of 5 mm or less, the stop is replaced with a stop frame with a base of 600 mm, and the grab hook is replaced with a small hook. The wire tension force is determined by the calibration characteristic of the device with the frame installed.

If it is impossible to place the stop of the device in the plane between the walls of the molds (ribbed plates, cover plates, etc.), it can be replaced with a support sheet with a hole for the passage of the rod with a hook.

IPN-7 device

The device consists of a low-frequency frequency meter with an amplifier, located in the housing, a meter and a primary measuring transducer connected by a wire to the amplifier (Fig. 2 of this appendix).

IPN-7 device diagram

Device case; - counter; - the wire;
- primary converter

The principle of operation of the device is based on determining the frequency of natural vibrations of the tensioned reinforcement, which depends on the voltage and its length.

The vibrations of the reinforcement are caused by a transverse impact or other means. The primary measuring transducer of the device perceives mechanical vibrations, converts them into electrical ones, the frequency of which, after amplification, is counted by the electromechanical counter of the device. By the frequency of natural vibrations, using the calibration characteristic, the tensile force of the reinforcement of the corresponding diameters, classes and lengths is determined.

PIN device

The device measures the force required to laterally displace the tensioned reinforcement by a predetermined amount.

The specified lateral displacement of the reinforcement relative to the stops attached to the device frame is created by moving the eccentric handle to the left position. In this case, the lever moves the screw of the adjusting nut by an amount that depends on the eccentricity of the eccentric. The force required for displacement depends on the tensile force of the reinforcement and is measured by the deformations of the elastic element.

The device is calibrated for each class and diameter of the reinforcement. Its readings do not depend on the length of the tensioned reinforcement.

PIN device diagram

Stops; - frame; - eccentric; - adjusting
nut; - elastic element with wire strain gages
(located under the casing); - hook; - box with elements
electrical circuit

Main technical characteristics of devices


	Tension force, tf	Rebar diameter, mm		Rebar length, m		Length of own base of the device, mm	Weight device, kg

IPN-7		3 9 12 -	8 10 16 18	5,0 4,0 3,5 3,0	12 12 11 8	Without your own base
PRDU					Without Borders
		6 9 12 - 20 - -	8 10 16 18 22 25 28	2,0 2,5 2,8 3,0 4,5 6,0 8,0	4 12 14 18 24 24 24	Without your own base
					Without Borders

Appendix 2 (recommended). Log of measurement results of tension force of reinforcement

(Left side of the table)


date measure	A type from	Valve data					Instrument data
		Quantity in arma- tour elements	Class ar- matura, brand become	Dia- meter, mm	Length, mm	Design tension force zheniya (but- final and admission)	Type and number	Multi- body scales	Exodus- nye until- initiators

Continued (Right side of the table)


Scale indications				Force tension	Deviation from design values	Example- desire
			Average by	fittings,
measure- nie	measure- nie	measure- nie	3 dimensions with considering multiplier scales

Appendix 3 (reference). Reinforcing steel elongation calculation

Appendix 3
Reference

The calculation of the elongation of reinforcing steel with a ratio of the value of its prestress to the average value of the conditional yield stress of more than 0.7 is carried out according to the formula

With a ratio of and less than or equal to 0.7, the elongation is calculated according to the formula

where is the pre-stress of reinforcing steel, kgf / cm;

- the average value of the conventional yield stress of reinforcing steel, determined from experience or taken equal to 1.05 kgf / cm;

The rejection value of the conditional yield point, determined according to table 5 GOST 5781-75, GOST 10884-81, table 2 GOST 13840-68, GOST 8480-63, kgf / cm;

- modulus of elasticity of reinforcing steel, determined according to table 29 of SNiP P-21-75, kgf / cm;

The initial length of the reinforcement, see.

Estimated length of reinforcing steel of class A-IV at \u003d 5500 kgf / cm \u003d 1250 cm, tension - mechanically

m way.

1. According to table 5 GOST 5781-75 determine the rejection value of the conventional yield stress \u003d 6000 kgf / cm; according to table 29 of SNiP P-21-75 determine the modulus of elasticity of reinforcing steel \u003d 2 10 kgf / cm.

2. Determine the value

3. Calculate the ratio, therefore, the elongation of reinforcing steel is determined by the formula (1)

Calculation of elongations of high-strength reinforcing wire of class Вр · П at \u003d 9000 kgf / cm and \u003d 4200 cm, tension - mechanically

1. According to the results of control tests determine the average value of the conventional yield stress \u003d 13400 kgf / cm; according to table 29 SNiP 11-21-75 determine the modulus of elasticity of reinforcing steel VR-P. \u003d 2 10 kgf / cm.

2. Calculate the ratio, therefore, the elongation of the reinforcing steel is determined by the formula (2).

Appendix 4 (reference). An example of evaluating the relative error in determining the calibration characteristic of the device

Appendix 4
Reference

It is necessary to establish the relative error in determining the calibration characteristics of the PRDU device for class A-IV fittings with a diameter of 25 mm, a length of 12.66 m at a maximum tensile force \u003d 27 tf, specified in the working drawings.

1. At each stage of loading, the tensile force of the reinforcement corresponding to the readings of the device is determined.

at these loading steps. So at the first stage of loading

15 tf, \u003d 15.190 tf, \u003d 14.905 tf, \u003d 295 divisions, \u003d 292 division.

2. Determine the range of indications in tf

For the first stage of loading, it is:

3. Determine the relative range of indications in percent

For the first stage of loading, it will be:

which does not exceed.

4. An example of calculating the maximum and minimum force during calibration:

The size of the loading steps should be no more than

Take the value of the loading step (except for the last step) equal to 2 tf. The value of the last loading step is taken as 1 tf.

At each stage, 3 readings () are taken, from which the arithmetic mean value is determined. The obtained values \u200b\u200bof the calibration characteristic are given in the form of a table and a graph (drawing of this annex).


		Instrument readings in divisions

Calibration characteristic of the PRDU device

The text of the document is verified by:
official publication
Moscow: Standards Publishing House, 1988

The AMC 11830 monitoring system for the tension level of the containment reinforcement beams is a measuring system for the intended use. High-strength reinforcing bundles are located inside the containment structure in special channels. The reinforcing bundle is a metal rope made of multi-row parallel wires. The functional purpose of the reinforcing beam is to provide prestressing of reinforced concrete, from which the structure of the reactor compartment is made, thereby ensuring the strength of the structure in the event of emergency situations. A measuring force transducer is designed to measure the tensile forces of reinforcing beams. The paper describes the design of the tensioning system of reinforcing beams and the method of force transformation. The principle of measuring the force of the sensitive element of the string sensor used in the system is considered in detail. The function of converting the force measuring channel is described.

deformation

force transducer

sensing element

arm beam

monitoring system

1. Armature bundles [Electronic resource]. - URL: http://www.baurum.ru/_library/?cat\u003darmaturebase&id\u003d170 (date of access: 03/06/2013).

2. Measuring force transducer PSI-02. Manual. - Penza: Research Institute "Controlpribor".

3. Design of sensors for measuring mechanical quantities / under total. ed. Doctor of Technical Sciences E.P. Wasted. - M.: Mechanical Engineering, 1979 .-- 480 p.

4. Monitoring system for the level of tension of the reinforcement beams of the containment shell AMTs 11830 [Electronic resource]. - URL: http://www.niikp-penza.ru/armopuchki (date of access: 06.03.2013).

5. Proceedings of IBRAE RAN / under total. ed. Corresponding Member RAS L.A. Bolshova; Institute of Safety Problems of Nuclear Energy Development of the Russian Academy of Sciences. - M.: Nauka, 2007. - Issue. 6: Mechanics of prestressed protective shells of nuclear power plants / scientific. ed. R.V. Harutyunyan. - 2008 .-- 151 p.

The AMTs 11830 monitoring system for the tension level of the containment reinforcing beams (hereinafter referred to as the system) is a target application measuring system. Appearance The protective shell is shown in Figure 1. Inside the multilayer reinforced concrete structure of the protective shell (cylindrical and domed parts), high-strength armored beams are located in special channels. The reinforcing bundle is a metal rope made of multi-row laying from parallel wires with a diameter of 5.2 mm. The functional purpose of the armored beam is to provide prestressing of reinforced concrete, from which the structure of the reactor compartment is made, thereby ensuring the strength of the structure in the event of emergencies.

Figure 1 - Prestressed containment of a nuclear unit

The system is designed:

To control the magnitude of the loss of tensile forces of the armored beams of the containment prestressing system (hereinafter referred to as the SPZO) at their heavy ends when transferring forces from the hydraulic jack to the anchor device SPZO during their tension;

To monitor the dynamics of the change in the tension forces of the SPZO armored beams on their anchors during the operation.

The system is multichannel and has up to 32 measuring channels combined in 2 directions.

The system consists of the following main functional parts:

Workstation;

Set of cables;

PSI-02 is designed to measure tension forces of reinforcing beams SPZO. The external view of PSI-02 is shown in Figure 2.

Figure 2 - External view of PSI-02

PSI-02 consists of DC-03 force sensors, a PSD-S-01 sensor signal converter and two cables. The number of force measuring channels in PSI-02 is 12. For each measuring channel of the PSI-02 force, the coefficients of the individual transformation function are determined. The input signal of the PSI-02 force measuring channel is the force acting on one DC-03 measuring module in the range from 0 to 1.25 MN.

The principle of operation of PSI-02 is based on the dependence of the natural frequency of free vibrations of the sensitive element string on its tension.

The sensing element consists of a stretched string (thin steel wire) and an electromagnetic head with a coil. The string is set in oscillatory motion with the help of an oscillator, the functions of which are performed by an electromagnetic head.

The vibration exciter transforms the energy of the electrical impulse of the request coming from the PSD-S-01 into the energy of the string vibrations. An electromagnetic head with a coil is used both for supplying an exciting pulse and for receiving damped free vibrations generated by the string (the request impulse and the natural frequency of free vibrations of the string are transmitted along the same line to PSD-S-01).

Let's consider the principle of operation of the sensitive element.

Figure 3 shows a string of length l, fixed with a preliminary tensile force F, in the first approximation constant (Fig. 3a). Assuming that the vibrations of the string occur in the XOY plane, consider a fragment of a string with mass dm (Fig. 3b).

Figure 3 - Diagram of string movement

The projection of tension on the OY axis at point x will be

and at the point x + dx

Since at small amplitudes and are small, we can take:

According to the d'Alembert principle, to find the equation of motion, it is necessary to equate this force with the inertial force of a string fragment:

Taking into account the fact that dm \u003d (m / l) dx, where m is the mass of the string, and denoting Fl / m \u003d a2, we obtain the equation of plane transverse vibrations of a stretched string:

Under the following conditions at the ends of the strings:

1) x \u003d 0 and x \u003d l, y \u003d 0;

2) t \u003d 0, y (x) \u003d F (x, 0),

the solution of equation (1) is obtained in the form

where Cn and τn are constants, n is an integer.

The resulting equation characterizes the oscillatory motion with a period:

whence the oscillation frequency:

where σ is the stress in the string, σ \u003d F / s, s is the cross-sectional area of \u200b\u200bthe string; ρ is the density of the string material, ρ \u003d m / sl.

For n \u003d 1, the string vibrates with the formation of one half-wave, for n \u003d 2 - two half-waves, etc.

These formulas are valid for the case of a thin long string, for which the transverse stiffness can be neglected for a negligible vibration amplitude. The refined frequency formula for a round short string at certain ratios of the string stiffness caused by the pre-tension and the intrinsic stiffness is:

, (4)

where r is the radius of the string, λ1 \u003d 504; λ2 \u003d 11.85 with σl2 / Er2 ≤ 106.5; λ1 \u003d 594.5; λ2 \u003d 11 at 106.5 ≤ σl2 / Er2 ≤ 555.8; λ1 \u003d 928; λ2 \u003d 10.4 with σl2 / Er2 ≥ 555.8.

The above formulas do not take into account the change in the string tension during vibrations. Figure 4 shows the form of the dependence of the force during vibrations. During the oscillation period T, the force ∆F passes through the maximum twice.

Figure 4 - Dependence of the string tension on the vibration amplitude over time.

If you specify the sinusoidal shape of the string bend, you can define the curve between the points x \u003d 0 and x \u003d l as y \u003d y1sinπx / l, where y1 is the amplitude of the harmonic. The length of the arc described by this formula is:

whence the relative elongation of the string during vibrations:

and the change in tension:

, (7)

From this it can be seen that the change in the string tension increases with the growth of its deviation in proportion to the square of this deviation and does not depend on the sign.

Let's estimate the string vibration frequency. It was found that the vibration frequency increases with an increase in the vibration amplitude, for our case:

. (8)

Relative frequency change:

, (9)

where σ \u003d E / s is the stress in the string.

When the string is deformed, the stress in the string changes and, consequently, its resonant frequency. According to expression (3):

Then the frequency change will be:

. (10)

The relative change in frequency ∆f / f \u003d ∆σ / 2 σ,

whence the change in stress in the string is ∆σ \u003d 2∆f σ / f.

It follows from the obtained formulas that the smaller the length of the string, the density of the string material and the prestress in the string during the first mode of vibration, the higher the sensitivity in measuring the mechanical stress.

The frequency of the variable electromotive force generated in the sensitive element by the vibrating string is an informative parameter of the output signal of the measuring module.

When a force is applied to the modulus, the string is stretched, which leads to a change in the period of natural free vibrations of the string. The change in the duration of the period of vibration of the string is used to judge the measured force.

PSD-S-01 converts the period of natural free oscillations of the string of modules into a digital code, provides temporary storage of the received information and communication with a PC via the RS-485 interface.

The PSI-02 input signal is a force in the range from 0 to 15.0 MN, acting on 12 measuring modules DS-03. The PSI-02 error is determined by the algebraic sum of the experimentally determined reduced errors of 12 force measuring channels (taking into account the sign of the error), divided by the number of channels (12) by the formula:

where are the maximum values \u200b\u200bof errors 1-12 of the measuring channels of the PSI-02 force.

The individual conversion function of the PSI-02 force measuring channel, kN, is determined by the formula:

where A; B; C; D; E - the coefficients of the individual conversion function, determined in accordance with the methodology for determining the coefficients of the individual conversion function and the reduced error of the measuring channel of the force under normal climatic conditions (hereinafter - NKU) plus (20 ± 5) ° С,,,,, respectively;

Frequency deviation, kHz, is determined by the formula:

, (13)

where Тi is the period of free oscillations at i-th load, μs;

Tо - period of free oscillations without load at low voltage switchgear, μs;

ti - temperature during measurements, ° С;

tnku - temperature at low voltage switchgear, ° С;

k is the coefficient of the function of temperature influence on the value of the output signal of the module for the temperature ranges from tnu to plus 60 ° C and from minus 10 ° C to tnu, determined in accordance with the procedure for determining the coefficients of the individual conversion function and the reduced error of the force measuring channel.

Reviewers:

Gromkov Nikolay Valentinovich, Doctor of Technical Sciences, Professor of the Penza state University", Penza.

Trofimov Alexey Anatolyevich, Doctor of Technical Sciences, Associate Professor, Deputy Head of the UC-37 of the Scientific Research Institute of Physical Measurements, Penza.

Bibliographic reference

Koryashkin A.S., Matveev A.I. MEASURING THE TENSION FORCE OF REINFORCED BEAMS IN THE PROTECTIVE SHELL OF A NPP POWER UNIT // Contemporary problems science and education. - 2013. - No. 2 .;
URL: http://science-education.ru/ru/article/view?id\u003d9133 (date of access: 02/01/2020). We bring to your attention the journals published by the "Academy of Natural Sciences"

REINFORCED CONCRETE STRUCTURES

METHODS FOR MEASURING THE TENSION FORCE OF THE VALVE

GOST 22362-77

STATE COMMITTEE OF THE COUNCIL OF MINISTERS OF THE USSR
CONSTRUCTION

Moscow

DEVELOPED

Scientific Research Institute of Concrete and Reinforced Concrete (NIIZhB) of the USSR State Construction Committee

Director K.V. Mikhailov

Topic leaders: G.I. Berdichevsky, V.A. Klevtsov

Performers: V.T. Dyachenko, Yu.K. Zhulev, N.A. Markov, S.A. Madatyan

All-Union Research Institute of Factory Technology of Precast Concrete Products and Structures (VNII reinforced concrete) of the USSR Ministry of Building Materials Industry

Director G.S. Ivanov

Theme leader E.Z. Ermakov

Executor V.N. Marukhin

Research Laboratory of Physical and Chemical Mechanics of Materials and Technological Processes of Glavmospromstroimaterialov

Director A.M. Gorshkov

Leader and performer of the theme E.G. Ratz

Scientific Research Institute of Building Structures (NIISK) of the USSR State Construction Committee

Director A.I. Burakas

The head of the topic is D.A. Korshunov

Performers: V.S. Goloborodko, M.V. Sidorenko

SUBMITTED by the Scientific Research Institute of Concrete and Reinforced Concrete (NIIZhB) of the USSR State Construction Committee

Director K.V. Mikhailov

PREPARED FOR APPROVAL by the Department of Technical Regulation and Standardization of the USSR State Construction Committee

Head of department V.I. Sychev

Head of the department of standardization in construction M.M. Novikov

Ch. specialists: I.S. Lifanov, A.V. Sherstnev

APPROVED AND INTRODUCED INTO EFFECT by the Decree of the State Committee of the Council of Ministers of the USSR for Construction of February 1, 1997. No. 4

STATE STANDARD OF THE UNION OF SSR

By the decree of the State Committee of the Council of Ministers of the USSR for Construction Affairs of February 1, 1977 No. 4, the date for the introduction of

from 01.07 1977 .

Failure to comply with the standard is punishable by law

This standard applies to reinforced concrete prestressed structures made with tension of reinforcement by mechanical, electrothermal, electrothermal-mechanical methods, and establishes the following methods for measuring the tensile force of reinforcement:

gravitational measurement method;

measurement method according to dynamometer readings;

measurement method according to the readings of the manometer;

method of measurement by the value of reinforcement elongation;

measurement by the transverse guy method;

frequency measurement method.

1. GENERAL PROVISIONS

1.2. Measurement of the tensile force of the reinforcement is carried out during its tension or after the completion of tension.

1.3. To measure the tensile force of the reinforcement, devices are used - PRDU, IPN-7, PIN, which have passed state tests and are recommended for mass production.

The diagrams and technical characteristics of the devices are given in the reference. The use of other devices that meet the requirements of this standard is also allowed.

1.4. Devices used to measure the tensile force of the reinforcement must be checked in accordance with GOST 8.002-71 and have calibration characteristics made in the form of tables or graphs.

1.5. Before use, the device must be checked for compliance with the instructions for its use. The order of measurements should be in accordance with the order provided by this instruction.

1.6. The results of measuring the tensile force of the reinforcement should be recorded in a journal, the form of which is given in the recommended one.

2. GRAVITATIONAL METHOD OF MEASURING THE TENSION FORCE OF THE VALVE

2.1. The gravitational method is based on establishing the relationship between the tensile force of the reinforcement and the mass of the weights that tension it.

2.2. The gravitational method is used in cases where the tension is carried out by loads directly through a system of levers or pulleys.

2.3. To measure the tensile force of the reinforcement, the mass of weights is measured, by which the tensile force of the reinforcement is determined, taking into account the system of transfer of force from the weights to the tensioned reinforcement, friction losses and other losses, if any. Losses in the system of transferring the tension force from weights to the reinforcement are taken into account by a dynamometer when calibrating the system.

2.4. The mass of loads must be measured with an error of up to 2.5%.

3. MEASUREMENT OF THE TENSION FORCE OF THE VALVE BY THE INDICATIONS OF THE DYNAMOMETER

3.1. The method of measuring the tensile force of reinforcement according to the dynamometer readings is based on the relationship between the tensile force and the deformations of the dynamometer.

3.2. The dynamometer is included in the power circuit of the reinforcement between the end stops or outside them in such a way that the tensile force of the reinforcement is perceived by the dynamometer.

3.3. The tensile force of the reinforcement is determined by the calibration characteristic of the dynamometer.

3.4. When the dynamometer is connected to a chain of several parallel reinforcing elements, the total tensile force is measured. The magnitude of the tensile force in each element can be determined by one of the methods specified in,, and this standard.

3.5. To measure the tensile force of the reinforcement, exemplary dynamometers are used in accordance with GOST 9500-75. It is allowed to use other dynamometers with an accuracy class of at least 2.5.

3.6. The values \u200b\u200bof the readings obtained should be within 30-100% of the dynamometer scale.

4. MEASUREMENT OF THE TENSIONING FORCE OF THE VALVE ON THE INDICATIONS OF THE MANOMETER

4.3. Determination of the tension force of the reinforcement according to the readings of the pressure gauge is carried out directly in the tension process and is completed when the force is transferred from the jack to the stops of the mold or stand.

4.5. To measure the tensile force of the reinforcement, use exemplary pressure gauges in accordance with GOST 8625-69 with hydraulic jacks.

4.6. The accuracy class of pressure gauges, determined according to GOST 13600-68, must be at least 1.5.

4.7. When measuring the tensile force according to the readings of the manometer, the values \u200b\u200bof the obtained values \u200b\u200bshould be within 30-90% of the manometer scale.

4.8. When tensioning the armature with hydraulic jacks, the same pressure gauges are installed in the hydraulic system with which the calibration was carried out.

5. MEASURING THE TENSION FORCE OF THE VALVE BY THE VALUE OF ITS ELONGATION

5.2. The method of measuring the tensile force of reinforcement by the value of its elongation, due to its relatively low accuracy, is not used independently, but in combination with other methods given in, and this standard.

The relatively low accuracy of this method is due to the variability of the elastic-plastic properties of the reinforcing steel, as well as the deformability of the shapes and stops.

5.3. To measure the tensile force by the magnitude of the elongation, it is necessary to determine the value of the true elongation of the reinforcing element under tension and have a diagram of "stress-elongation" of the reinforcement.

5.4. The calculation of the elongation of reinforcing steel in the absence of a stress-elongation diagram may be performed according to the formula given in the reference.

5.6. The method of measuring the tensile force by elongation of the reinforcement is used in combination with the methods of measuring the tensile force by the readings of a manometer or dynamometer. In this case, the moment of the beginning of the displacement of the arrow of the manometer or dynamometer is recorded and after that the elongation of the reinforcement is measured.

metal measuring rulers in accordance with GOST 427-75;

metal measuring tape in accordance with GOST 7502-69;

calipers in accordance with GOST 166-73.

5.9. The magnitude of the stresses is determined from the tensile diagram of the reinforcement taken from the same batch. The diagram is constructed in accordance with clause 8 of GOST 12004-66.

5.10. The amount of reinforcement elongation is measured with instruments installed directly on the reinforcement; dial indicators in accordance with GOST 577-68; lever strain gauges in accordance with GOST 18957-73 or specified in the measuring instruments for the risks applied to the reinforcement.

5.11. In the case of electrothermal tension of reinforcement with heating outside the mold, the magnitudes of the elongations causing the stress of the reinforcement are determined as the difference between the total elongations and the collapse losses of the anchors and the deformation of the shape.

5.12. The total elongation of the reinforcement is determined as the difference between the distances between the stops of the force form or the stand and the length of the reinforcement blank between the anchors, measured at the same temperature.

5.13. The value of "collapse of anchors" is determined by the test data of anchors in accordance with paragraph 3.9. GOST 10922-76.

5.14. The deformations of the shape at the level of the stops are determined as the difference between the distances between them before and after tensioning the reinforcement with the tool specified in.

5.15. The measurement of the tensile force by the magnitude of the elongation can be performed during the tensioning process and after its completion.

6. MEASURING THE TENSIONING FORCE OF THE VALVE BY THE TRANSVERSE STRETCHING METHOD

6.1. The method is based on establishing the relationship between the force pulling the reinforcement by a predetermined amount in the transverse direction and the tensile force of the reinforcement.

6.2. The transverse retract of the reinforcement can be carried out on the full length of the reinforcement stretched between the mold stops (a guy on the base of the mold), and on the basis of the stops of the device itself (devices with their own base).

6.3. When pulling reinforcement on the base of the form, the device rests against the form, which is a link in the measurement chain. With a guy on the base of the instrument, the instrument contacts the armature at three points, but not in contact with the mold.

6.4. When measuring the tensile force of the reinforcement by the transverse guy method, the reinforcement should not have residual deformations.

6.5. When measuring the tensile force of the reinforcement by the guy method, mechanical devices of the PRDU type or electromechanical devices of the PIN type are used.

6.6. The devices used must have an accuracy class of at least 1.5; the scale division should not exceed 1% of the upper limit value of the controlled tension.

6.7. The error of the calibration characteristic should not exceed ± 4%.

An example of an error assessment in determining the calibration characteristic is given in the reference.

6.8. The place of installation of electromechanical devices must be at least 5 m away from sources of electrical noise.

6.9. The ratio of the reinforcement deflection to its length should not exceed:

1: 150 - for wire, rod and rope fittings up to 12 mm in diameter;

1: 300 - for rod and rope fittings with a diameter of more than 12 mm.

6.11. When measuring the tensile force of reinforcement with devices without their own base (with a brace based on the form), the devices are installed in the middle of the span between the stops (drawing). The displacement of the instrument installation site from the middle of the span should not exceed 2% of the armature length.

Instrument installation diagram for measuring the tensile force of reinforcement

1 - form; 2 - PIN device; 3 - IPN-7 device; 4 - fittings; 5 - stops;

9. DETERMINATION AND ASSESSMENT OF THE TENSION FORCE OF THE VALVE

9.1. The tensile force of the reinforcement is determined as the arithmetic mean of the measurement results. In this case, the number of measurements must be at least 2.

9.2. The assessment of the tensile force of the reinforcement is carried out by comparing the values \u200b\u200bof the tensile forces of the reinforcement obtained during measurement with the tensile force specified in the standard or working drawings for reinforced concrete structures; the deviation of the measurement results should not exceed the permissible deviations.

9.3. Evaluation of the results of determining the tensile force of the reinforcement by its elongation is carried out by comparing the actual elongation with the elongation determined by the calculation.

The actual elongation should not differ from the calculated values \u200b\u200bby more than 20%.

An example of calculating the elongation of reinforcing steel is given in the datasheet.

10. SAFETY REQUIREMENTS

10.1. Persons trained in safety rules, who have studied the device design and the technology for measuring the tensile force are allowed to measure the tensile force of the reinforcement,

10.2. Measures must be developed and strictly implemented to ensure compliance with safety requirements in the event of valve breakage when measuring the tensile force.

10.3. Persons not involved in measuring the tensile force of the reinforcement should not be in the area of \u200b\u200bthe tensioned reinforcement.

APPENDIX 1

Reference

DIAGRAMS AND TECHNICAL CHARACTERISTICS OF PRDU, IPN-7 AND PIN DEVICES

PRDU device

The action of the PRDU device when measuring the tensile force of rod reinforcement and ropes is based on the elastic pulling of the reinforcing element in the middle of the span between the stops, and when measuring the tension force of the wire, pulling it on the base of the stop frame of the device. The deformation of the device spring is measured with a dial indicator in accordance with GOST 577-68, which is the reading of the Control.

A constant movement of the system of two successively connected links is created across the axis of the reinforcement: a tensioned reinforcing element and a device spring.

The PRDU device consists of a body, a hinge with a guide tube, a lead screw with a dial and a handle, a spring with a spherical nut, a tension hook, an indicator, a stop or a stop frame (this appendix).

When measuring the tensile force of rod reinforcement and ropes, the device is placed with an emphasis on a stand, pallet or shape. The gripper hook is brought under the rod or rope and by rotating the lead screw by its handle, contact with the rod or rope is ensured. By further rotation of the lead screw, a preliminary retraction of the reinforcement is created, the value of which is fixed by an indicator.

After completion of the selected number of revolutions, the indicator readings are recorded (Control2). The tensile force of the reinforcement is determined by the calibration characteristic of the device P \u003d f (Control2).

When measuring the tensile force of a reinforcing wire with a diameter of less than 5 mm, the stop is replaced with a stop frame with a base of 600 mm, and the gripping hook is replaced with a small hook. The wire tension force is determined by the calibration characteristic of the device with the frame installed.

If it is impossible to place the stop of the device in the plane between the walls of the molds (ribbed plates, cover plates, etc.), it can be seen by a support sheet with a hole for the passage of the rod with a hook.

IPN-7 device

The device consists of a low-frequency frequency meter with an amplifier, located in a housing, a counter and a primary measuring transducer connected by a wire to the amplifier (this appendix).

PRDU device diagram

1 - emphasis; 2 - spring; 3 - indicator; 4 - body; 5 - hinge; 6 - limb with a handle; 7 - own base; 8 - hook

IPN-7 device diagram

1 - device body; 2 - counter; 3 - the wire; 4 - primary converter

The principle of operation of the device is based on determining the frequency of natural vibrations of the tensioned reinforcement, which depends on the voltage and its length.

PIN device

The device consists of a frame with stops, an eccentric with a lever device, an adjusting nut, an elastic element with strain gauges, a hook and electrical circuit elements, located in a separate compartment, which contain an amplifier and a calculating device (this appendix).

The device measures the force required to laterally displace the tensioned reinforcement by a predetermined amount.

The device is calibrated for each class and diameter of the reinforcement. Its readings do not depend on the length of the tensioned reinforcement.

PIN device diagram

1 - stops; 2 - frame; 3 - eccentric; 4 - adjusting nut; 5 - an elastic element with wire strain gauges (located under the casing); 6 - hook; 7 - box with electrical circuit elements.

Main technical characteristics of devices

Device type	Tension force, tf	Rebar diameter, mm	Rebar length, m		Length of own base of the device, mm	Device weight, kg
Device type					Length of own base of the device, mm	Device weight, kg
					Without your own base



				Without Borders
					Without your own base






				Without Borders

APPENDIX 2 MAGAZINE
recording the results of measuring the tensile force of the reinforcement

Measurement date

Item type

Valve data

Instrument data

Scale indications

Reinforcement tension force, tf

Deviation from design values

Note

Number of reinforcement elements

Reinforcement class, steel grade

Diameter, mm

Length, mm

Design tensile force (rating and tolerance

Type and number

Scale multiplier

Baseline indicators

1st dimension

2nd dimension

3rd dimension

Average of 3 measurements taking into account the scale multiplier

Construction Materials. GOST 22362-77: Reinforced concrete structures. Methods for measuring the tensile force of reinforcement. OKS: Building materials and construction, Building structures. GOSTs. Reinforced concrete structures. Force measurement methods ....class \u003d text\u003e

GOST 22362-77

Reinforced concrete structures. Reinforcement tensile force measurement methods

GOST 22362-77
Group W39

STATE STANDARD OF THE UNION OF SSR

REINFORCED CONCRETE STRUCTURES
Rebar tensile force measurement methods
Reinforced concrete structurs. Methode for
determination of reinforcement tencioning tendon

Date of introduction 1977-07-01

APPROVED by the Resolution of the State Committee of the Council of Ministers of the USSR for Construction Affairs of February 1, 1977 N 4
REPUBLICATION. January 1988

This standard applies to reinforced concrete prestressed structures manufactured with tension of reinforcement by mechanical, electrothermal, electrothermal and mechanical methods, and establishes the following methods for measuring the tensile force of reinforcement:
gravitational measurement method;
method of measurement according to dynamometer readings;
measurement method according to the readings of the manometer;
method of measurement by the value of reinforcement elongation;
measurement by the transverse guy method;
frequency measurement method.

1. General Provisions

1.2. Measurement of the tensile force of the reinforcement is carried out during its tension or after the completion of tension.

1.3. To measure the tensile force of the reinforcement, devices are used - PRDU, IPN-7, PIN, which have passed state tests and are recommended for mass production.
Diagrams and technical characteristics of the devices are given in Appendix 1. It is allowed to use other devices that meet the requirements of this standard.

1.4. The devices used to measure the tensile force of the reinforcement must be verified in accordance with GOST 8.002-86 and have calibration characteristics made in the form of tables or graphs.

1.5. Before use, the device must be checked for compliance with the instructions for its use. The order of measurements should be in accordance with the order provided by this instruction.

1.6. The results of measuring the tensile force of the reinforcement should be recorded in a journal, the form of which is given in Appendix 2.

2. Gravitational method of measuring the tensile force of reinforcement

2.1. The gravitational method is based on establishing the relationship between the tensile force of the reinforcement and the mass of the weights that tension it.

2.2. The gravitational method is used in cases where the tension is carried out by loads directly through a system of levers or pulleys.

2.4. The mass of loads must be measured with an error of up to 2.5%.

3. Measurement of the tensile force of the reinforcement according to the dynamometer readings

3.1. The method of measuring the tensile force of reinforcement according to the dynamometer readings is based on the relationship between the tensile force and the deformations of the dynamometer.

3.2. The dynamometer is included in the power circuit of the armature between the end stops or outside them so that the tensile force of the armature is perceived by the dynamometer.

3.3. The tensile force of the reinforcement is determined by the calibration characteristic of the dynamometer.

3.5. To measure the tensile force of the reinforcement, exemplary dynamometers according to GOST 9500-84 are used. It is allowed to use other dynamometers with an accuracy class of at least 2.5.

3.6. The readings obtained should be within 30 - 100% of the dynamometer scale.

4. Measurement of the tensile force of the reinforcement according to the readings of the manometer

4.5. To measure the tensile force of the reinforcement, use exemplary pressure gauges in accordance with GOST 8625-77 with hydraulic jacks.

4.6. The accuracy class of pressure gauges, determined according to GOST 8.401-80, must be at least 1.5.

4.7. When measuring the tensile force according to the readings of the manometer, the values \u200b\u200bof the obtained values \u200b\u200bshould be within 30-90% of the manometer scale.

4.8. When tensioning the armature with hydraulic jacks, the same pressure gauges are installed in the hydraulic system with which the calibration was carried out.

5. Measurement of the tensile force of the reinforcement by the value of its elongation

5.2. The method of measuring the tensile force of reinforcement by the value of its elongation, due to its relatively low accuracy, is not applied independently, but in combination with other methods given in Sections 3, 4, 6 and 7 of this standard.
The relatively low accuracy of this method is due to the variability of the elastoplastic properties of reinforcing steel, as well as the deformability of shapes and stops.

5.4. The calculation of the elongation of reinforcing steel in the absence of a stress-elongation diagram is allowed to be performed according to the formula given in Appendix 3.

5.7. To measure the length of reinforcement, mold or stand and elongations during tension of reinforcement, apply:
metal measuring rulers in accordance with GOST 427-75;
metal measuring tape in accordance with GOST 7502-80;
calipers in accordance with GOST 166-80.

5.9. The magnitude of the stresses is determined from the tensile diagram of the reinforcement taken from the same batch. The diagram is constructed in accordance with clause 8 of GOST 12004-81.

5.13. The value of "collapse of the anchors" is determined by the test data of the anchors in accordance with clause 3.9 of GOST 10922-75.

5.15. The measurement of the tensile force by the magnitude of the elongation can be performed during the tensioning process and after its completion.

6. Measurement of the tensile force of the reinforcement by the transverse guy method

6.1. The method is based on establishing the relationship between the force pulling the reinforcement by a given amount in the transverse direction and the tensile force of the reinforcement.

6.4. When measuring the tensile force of the reinforcement by the transverse guy method, the reinforcement should not have residual deformations.

6.5. When measuring the tensile force of the reinforcement by the guy method, mechanical devices of the PRDU type or electromechanical devices of the PIN type are used.

6.6. The devices used must have an accuracy class of at least 1.5; the scale division should not exceed 1% of the upper limit value of the controlled tension.

6.7. The error of the calibration characteristic should not exceed ± 4%.
An example of an estimate of the error in determining the calibration characteristic is given in reference annex 4.

6.8. The place of installation of electromechanical devices must be at least 5 m away from sources of electrical noise.

6.9. The ratio of the reinforcement deflection to its length should not exceed:
1: 150 - for wire, rod and rope fittings up to 12 mm in diameter;
1: 300 - for rod and rope fittings with a diameter of more than 12 mm.

Instrument installation diagram for measuring the tensile force of reinforcement

The form; - PIN device; - IPN-7 device;
- fittings; - stops; - PRDU device

7. Frequency method for measuring the tensile force of reinforcement

7.2. To measure the tensile force of the reinforcement by the frequency method, use the IPN-7 device (without its own base).

7.4. The devices used must ensure measurement of the natural vibration frequency of the reinforcement with an error not exceeding ± 1.5%.

7.5. The relative error in determining the tensile force of the reinforcement should not exceed ± 4%.

7.6. The place of installation of frequency devices should be at least 5 m from the source of electrical noise.

7.7. The primary measuring transducer, when measuring the tensile force of the reinforcement with devices without its own base, should be located on the section of the reinforcement, spaced from the middle of its length at a distance not exceeding 2%.
During vibration, the monitored reinforcement along its entire length should not come into contact with adjacent reinforcement elements, embedded parts and form.

8. Determination of the calibration characteristics of devices

8.1. Determination of the calibration characteristics of devices is carried out by comparing the readings of the device with a given force, recorded according to the readings of a dynamometer with an accuracy class of at least 1.0, installed in series with the tensioned reinforcement.
Determination of the calibration characteristics of manometers is allowed to be carried out without fittings by comparing the readings of the manometer and an exemplary dynamometer installed in series with a hydraulic jack.

8.2. When calibrating partings, the maximum tensile force of the reinforcement must exceed the nominal design tensile force of the reinforcement by the amount of the permissible positive deviation. The minimum force should be no more than 50% of the nominal design value.
The number of loading stages should be at least 8, and the number of measurements at each stage should be at least 3.

8.3. At the maximum tensile force of the reinforcement, the reading of the exemplary dynamometer should be at least 50% of its scale.

8.4. Determination of the calibration characteristics of the devices used to measure the tensile force of the reinforcement by the transverse guy method and the frequency method.

8.4.2. The length of the reinforcement elements, in which the tensile force is measured by devices with their own base, must exceed the length of the base of the device at least 1.5 times.

8.4.3. When measuring the tensile force of reinforcement with devices without their own base:
the length of the reinforcement elements when calibrating should not differ from the length of the controlled elements by more than 2%;
the deviation of the location of the device or the device sensor from the middle of the armature length should not exceed 2% of the armature length for mechanical devices and 5% - for frequency-type devices.

8.5. An example of plotting the calibration characteristics of the PRDU device is given in reference Appendix 4.

9. Determination and assessment of the tensile force of the reinforcement

9.1. The tensile force of the reinforcement is determined as the arithmetic mean of the measurement results. In this case, the number of measurements must be at least 2.

9.3. The evaluation of the results of determining the tensile force of the reinforcement by its elongation is carried out by comparing the actual elongation with the elongation determined by the calculation.
The actual elongation should not differ from the calculated values \u200b\u200bby more than 20%.
An example of calculating the elongation of reinforcing steel is given in Appendix 3.

10. Safety requirements

10.1. Persons trained in safety rules, who have studied the device design and the technology for measuring the tensile force are allowed to measure the tensile force of the reinforcement.

10.2. Measures must be developed and strictly implemented to ensure compliance with safety requirements in case of valve breakage when measuring the tensile force.

10.3. Persons not involved in measuring the tensile force of the reinforcement should not be in the area of \u200b\u200bthe tensioned reinforcement.

Appendix 1 (reference). Schemes and technical characteristics of devices PRDU, IPN-7 and PIN

Attachment 1
Reference

PRDU device

The action of the PRDU device when measuring the tensile force of rod reinforcement and ropes is based on an elastic brace of the reinforcing element in the middle of the span between the stops, and when measuring the wire tension force - on its brace at the base of the thrust frame of the device. The deformation of the device spring is measured with a dial indicator according to GOST 577-68, which is the reading of the device.

A constant movement of the system of two successively connected links is created across the axis of the reinforcement: a tensioned reinforcing element and a device spring.
With an increase in the force of the tensioned reinforcement, the resistance to the transverse guy increases and its movement decreases, and therefore the deformation of the device spring increases, i.e. readings of the indicator of the device.
The calibration characteristic of the device depends on the diameter and length of the reinforcement when working on the basis of the mold and only on the diameter when working on the basis of the stop frame.
The PRDU device consists of a body, a hinge with a guide tube, a lead screw with a dial and a handle, a spring with a spherical nut, a tension hook, an indicator, a stop or a stop frame (Figure 1 of this appendix).

PRDU device diagram

Emphasis; - spring; - indicator; - body; - hinge;

Limb with handle; - own base; - hook
Damn 1

When measuring the tensile force of rod reinforcement and ropes, the device is installed with an emphasis on a stand, pallet or mold. The gripper hook is brought under the rod or rope and by rotating the lead screw by its handle, contact with the rod or rope is ensured. By further rotation of the lead screw, a preliminary retraction of the reinforcement is created, the value of which is fixed by an indicator.
At the end of the preliminary brace, according to the risk, the position of the limb rigidly connected to the lead screw is marked on the body (the side surface of the limb is divided into 100 parts), and then the rotation of the lead screw is continued by several revolutions.
After completion of the selected number of revolutions, the indicator readings are recorded. The tensile force of the reinforcement is determined by the calibration characteristic of the device.
When measuring the tensile force of a reinforcing wire with a diameter of 5 mm or less, the stop is replaced with a stop frame with a base of 600 mm, and the grab hook is replaced with a small hook. The wire tension force is determined by the calibration characteristic of the device with the frame installed.
If it is impossible to place the stop of the device in the plane between the walls of the molds (ribbed plates, cover plates, etc.), it can be replaced with a support sheet with a hole for the passage of the rod with a hook.

IPN-7 device

IPN-7 device diagram

Device case; - counter; - the wire;
- primary converter
Damn 2

The principle of operation of the device is based on determining the frequency of natural vibrations of the tensioned reinforcement, which depends on the voltage and its length.
The vibrations of the reinforcement are caused by a transverse impact or other means. The primary measuring transducer of the device perceives mechanical vibrations, converts them into electrical ones, the frequency of which, after amplification, is counted by the electromechanical counter of the device. By the frequency of natural vibrations, using the calibration characteristic, the tensile force of the reinforcement of the corresponding diameters, classes and lengths is determined.

PIN device

The device consists of a frame with stops, an eccentric with a lever device, an adjusting nut, an elastic element with strain gauges, a hook and electrical circuit elements located in a separate compartment, which contain an amplifier and a calculating device (Figure 3 of this appendix).
The device measures the force required to laterally displace the tensioned reinforcement by a predetermined amount.
The specified lateral displacement of the reinforcement relative to the stops attached to the device frame is created by moving the eccentric handle to the left position. In this case, the lever moves the screw of the adjusting nut by an amount that depends on the eccentricity of the eccentric. The force required for displacement depends on the tensile force of the reinforcement and is measured by the deformations of the elastic element.
The device is calibrated for each class and diameter of the reinforcement. Its readings do not depend on the length of the tensioned reinforcement.

PIN device diagram

Stops; - frame; - eccentric; - adjusting
nut; - elastic element with wire strain gages
(located under the casing); - hook; - box with elements
electrical circuit

Main technical characteristics of devices

	Tension force, tf	Rebar diameter, mm		Rebar length, m		Length of own base of the device, mm	Weight device, kg

IPN-7		3 9 12 -	8 10 16 18	5,0 4,0 3,5 3,0	12 12 11 8	Without your own base
					Without Borders
		6 9 12 - 20 - -	8 10 16 18 22 25 28	2,0 2,5 2,8 3,0 4,5 6,0 8,0	4 12 14 18 24 24 24	Without your own base
					Without Borders

Appendix 2 (recommended). Log of measurement results of tension force of reinforcement

(Left side of the table)

date measure	A type from	Valve data					Instrument data
		Quantity in arma- tour elements	Class ar- matura, brand become	Dia- meter, mm	Length, mm	Design tension force zheniya (but- final and admission)	Type and number	Multi- body scales	Exodus- nye until- initiators

Continued (Right side of the table)

Scale indications				Force tension	Deviation from design values	Example- desire
			Average by	fittings,
measure- nie	measure- nie	measure- nie	3 dimensions with considering multiplier scales

Appendix 3 (reference). Reinforcing steel elongation calculation

Appendix 3
Reference

With a ratio of and less than or equal to 0.7, the elongation is calculated according to the formula

where is the pre-stress of reinforcing steel, kgf / cm;

- the average value of the conventional yield stress of reinforcing steel, determined from experience or taken equal to 1.05 kgf / cm;
- the rejection value of the conventional yield stress, determined according to table 5 GOST 5781-75, GOST 10884-81, table 2 GOST 13840-68, GOST 8480-63, kgf / cm;
- modulus of elasticity of reinforcing steel, determined according to table 29 of SNiP P-21-75, kgf / cm;
- initial length of reinforcement, see
Example 1.
Estimated length of reinforcing steel of class A-IV at \u003d 5500 kgf / cm \u003d 1250 cm, tension - mechanically

m way.

2. Determine the value

3. Calculate the ratio, therefore, the elongation of reinforcing steel is determined by the formula (1)

Example 2.
Calculation of elongations of high-strength reinforcing wire of class Вр · П at \u003d 9000 kgf / cm and \u003d 4200 cm, tension - mechanically

2. Calculate the ratio, therefore, the elongation of the reinforcing steel is determined by the formula (2).

Appendix 4 (reference). An example of evaluating the relative error in determining the calibration characteristic of the device

Appendix 4
Reference

1. At each stage of loading, the tensile force of the reinforcement corresponding to the readings of the device is determined.

at these loading steps. So at the first stage of loading

15 tf, \u003d 15.190 tf, \u003d 14.905 tf, \u003d 295 divisions, \u003d 292 division.
2. Determine the range of indications in tf

For the first stage of loading, it is:

3. Determine the relative range of indications in percent

For the first stage of loading, it will be:

which does not exceed.

4. An example of calculating the maximum and minimum force during calibration:

Tc;
tf.

The size of the loading steps should be no more than

Take the value of the loading step (except for the last step) equal to 2 tf. The value of the last loading step is taken as 1 tf.
At each stage, 3 readings () are taken, from which the arithmetic mean value is determined. The obtained values \u200b\u200bof the calibration characteristic are given in the form of a table and a graph (drawing of this annex).

		Instrument readings in divisions

How to calculate tensile force in physics. Surface tension units Main technical characteristics of devices

1. General Provisions

2. Gravitational method of measuring the tensile force of reinforcement

3. Measurement of the tensile force of the reinforcement according to the dynamometer readings

4. Measurement of the tensile force of the reinforcement according to the readings of the manometer

5. Measurement of the tensile force of the reinforcement by the value of its elongation

6. Measurement of the tensile force of the reinforcement by the transverse guy method

Instrument installation diagram for measuring the tensile force of reinforcement

7. Frequency method for measuring the tensile force of reinforcement

8. Determination of the calibration characteristics of devices

9. Determination and assessment of the tensile force of the reinforcement

10. Safety requirements

Appendix 1 (reference). Schemes and technical characteristics of devices PRDU, IPN-7 and PIN

PRDU device

PRDU device diagram

IPN-7 device

IPN-7 device diagram

PIN device

PIN device diagram

Appendix 2 (recommended). Log of measurement results of tension force of reinforcement

Appendix 3 (reference). Reinforcing steel elongation calculation

Appendix 4 (reference). An example of evaluating the relative error in determining the calibration characteristic of the device

Calibration characteristic of the PRDU device

Bibliographic reference

1. GENERAL PROVISIONS

2. GRAVITATIONAL METHOD OF MEASURING THE TENSION FORCE OF THE VALVE

9. DETERMINATION AND ASSESSMENT OF THE TENSION FORCE OF THE VALVE

10. SAFETY REQUIREMENTS

APPENDIX 1

DIAGRAMS AND TECHNICAL CHARACTERISTICS OF PRDU, IPN-7 AND PIN DEVICES

MAGAZINE recording the results of measuring the tensile force of the reinforcement

Reinforced concrete structures. Reinforcement tensile force measurement methods

1. General Provisions

2. Gravitational method of measuring the tensile force of reinforcement

3. Measurement of the tensile force of the reinforcement according to the dynamometer readings

4. Measurement of the tensile force of the reinforcement according to the readings of the manometer

5. Measurement of the tensile force of the reinforcement by the value of its elongation

6. Measurement of the tensile force of the reinforcement by the transverse guy method

Instrument installation diagram for measuring the tensile force of reinforcement

7. Frequency method for measuring the tensile force of reinforcement

8. Determination of the calibration characteristics of devices

9. Determination and assessment of the tensile force of the reinforcement

10. Safety requirements

Appendix 1 (reference). Schemes and technical characteristics of devices PRDU, IPN-7 and PIN

PRDU device

PRDU device diagram

IPN-7 device

IPN-7 device diagram

PIN device

PIN device diagram

Appendix 2 (recommended). Log of measurement results of tension force of reinforcement

Appendix 3 (reference). Reinforcing steel elongation calculation

Appendix 4 (reference). An example of evaluating the relative error in determining the calibration characteristic of the device

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recording the results of measuring the tensile force of the reinforcement